圓盤(pán)造球機(jī) Disc Balling Machine
圓盤(pán)造球機(jī)用于鐵礦粉造球,它是各類球團(tuán)廠的主要配套設(shè)備之一。圓盤(pán)造球機(jī)是在吸收國(guó)內(nèi)外先進(jìn)經(jīng)驗(yàn)后設(shè)計(jì)研制而成的。產(chǎn)品采用電動(dòng)旋轉(zhuǎn)刮刀刮盤(pán)面撥粒造球,適應(yīng)性強(qiáng);傾角和轉(zhuǎn)速均可調(diào);結(jié)構(gòu)形式為簡(jiǎn)潔的逆流式,安裝方便,易于維護(hù);生產(chǎn)能力強(qiáng),效率高,產(chǎn)量大。主要技術(shù)指標(biāo)在國(guó)內(nèi)已達(dá)到領(lǐng)先地位,并占據(jù)80%的國(guó)內(nèi)市場(chǎng)份額。
Disc balling machines are used for iron ore balling. They are one of the main kinds of supporting equipment in various pelletizing plants. Disc balling machines are designed and developed after absorption of advanced experience both at home and abroad. The products adopt electric rotary scraper and scraping disc side particle balls which have strong adaptability. The inclination angle and rotating speed can both be adjusted and the structure is of brief counter flow type, which is easy for installation and maintenance. They are very productive and highly efficient. Their main technical indicators are in the leading position in China and occupy 80% of the domestic market share.
本廠可根據(jù)用戶需要,設(shè)計(jì)制造不同規(guī)格型號(hào)的圓盤(pán)造球機(jī)。
Our factory can design and manufacture disc balling machines of different specifications and models according to the needs of users.
1、用途:圓盤(pán)造球機(jī)粒度均勻,強(qiáng)度好,生球合格率率,可廣泛應(yīng)用于冶金、建材、礦山、化工及其他部門。
1. Application: The disc balling machines have uniform particle size, high strength, and high qualification rate of green pallet. They are widely applied in metallurgy, building material, mining, chemicals and other sectors.
2、結(jié)構(gòu)及特點(diǎn):主傳動(dòng)部分主要分為主軸套筒結(jié)構(gòu),回轉(zhuǎn)支撐無(wú)軸傳動(dòng),對(duì)傘齒輪傳動(dòng)等幾種結(jié)構(gòu)形式。主軸套筒結(jié)構(gòu)承載能力大,隨不均勻載荷能力強(qiáng),適合在冶金口等各類燒結(jié)球團(tuán)生產(chǎn)中使用;回轉(zhuǎn)支撐無(wú)軸傳動(dòng)形式結(jié)構(gòu)簡(jiǎn)單,傳動(dòng)平穩(wěn),但成本較高;傘齒輪傳動(dòng)結(jié)構(gòu)成本低、適合規(guī)格較小,產(chǎn)量較低的圓盤(pán)造球機(jī)。
2. Structure and Characteristics: The main driving parts are mainly of main shaft sleeve structure, slewing ring shaftless transmission structure, and bevel gear transmission structure. The main shaft sleeve structure has strong bearing capacity and strong ability of bearing uneven load. They are suitable to be used in the production of various sinter balls such as metallurgy. The slewing ring shaftless transmission structure is characterized by simple structure, smooth transmission, and high costs. The bevel gear transmission structure is characterized by low cost which are suitable for disc balling machine of small specification and low yield.
盤(pán)面刮刀有固定式和旋轉(zhuǎn)式,固定刮刀結(jié)構(gòu)簡(jiǎn)單、成本低廉;旋轉(zhuǎn)刮刀提高成球率及均勻性,生產(chǎn)效率高。盤(pán)面傾角和運(yùn)轉(zhuǎn)速度可根據(jù)制粒工藝要求(粒度的大小、產(chǎn)量的高低等)
Disc face scrappers are divided into stationary ones and rotary ones. The stationary ones is simple in structure and low in cost. The rotary ones however can increase granulation rate, improve uniformity and enjoy high production efficiency. The inclination angle and rotation speed can be designed according to the requirements of granulation technology (such as granule size, productivity, etc).
3、我廠生產(chǎn)造球機(jī)設(shè)計(jì)能力達(dá)Φ8m,現(xiàn)已生產(chǎn)過(guò)的****造球機(jī)Φ6m。
3. The designed capacity of balling mills manufactured by our factory reaches Φ8m. The largest balling mill already manufactured is Φ6m.
4、主要圓盤(pán)造球機(jī)的技術(shù)參數(shù)
4. Technical parameters of main disc balling machine
技術(shù)參數(shù)
規(guī)格名稱 | ф7000 | ф6000 | ф5500 | ф5000 | ф4500 | ф4200 | ф3500 | ф3000 | |
造球盤(pán)直徑 | m | 7 | 6 | 5.5 | 5 | 4.5 | 4.2 | 3.5 | 3 |
造球盤(pán)邊高 | m | 0.7 | 0.7 | 0.7 | 0.6 | 0.6 | 0.45 | 0.45 | 0.4 |
造球盤(pán)轉(zhuǎn)速 | r/min | 4~5 | 7~8.5 | 7~8.5 | 2~8 | 3~9 | 8.41 | 10.5 | 12.3 |
造球盤(pán)傾角 | (0) | 40~55 | 40~55 | 40~55 | 40~55 | 40~55 | 40~55 | 40~55 | 40~55 |
生產(chǎn)能力 | t/h | 50~60 | 30~45 | 25~40 | 20~30 | 15~20 | 12 | 5~10 | 3~7 |
電機(jī)功率 | kw | 160 | 110 | 110 | 55 | 55 | 55 | 30 | 30 |
刮刀 | 旋轉(zhuǎn)式 | 旋轉(zhuǎn)式 | 旋轉(zhuǎn)式 | 旋轉(zhuǎn)式 | 旋轉(zhuǎn)式 | 固定式 | 固定式 | 固定式 | |
參考重量 | t | 61.5 | 44.2 | 43.3 | 27 | 26 | 16 | 12.5 | 10.5 |